Bulletproof Material

Company Profile

 

Zhejiang QianXiLong Special Co., Ltd and Longkui New Material Co., Ltd are highly regarded companies located in Yongkang Economic Development Zone, Zhejiang, China. These companies were created by the renowned Qianxi Group, a prominent investment group. QianXiLong Special Fiber (QXL) is an exceptional high-tech enterprise that focuses on research, development, and manufacturing of UHMWPE (Ultra High Molecular Weight Polyethylene) fibers. Our company boasts three plants situated in Yongkang, Longyou, and Shanxi, with a combined capacity of 4000 tons. Our fibers come in a wide range of superfine 8D to 2400D, and even up to 40000D, with high tenacity fibers (tenacity exceeding 42 cN/dtex) being our specialty. On the other hand, Longkui New Material Co., Ltd (Longkui) is a top-tier high-tech enterprise that concentrates on the development of UHMWPE protective materials. We specialize in UD composite material and its series of derivative products, including bulletproof vests and armor products.

 

Why Choose Us
 

Our factory
Zhejiang QianXiLong Special Co., Ltd and Longkui New Material Co., Ltd are highly regarded companies located in Yongkang Economic Development Zone, Zhejiang, China. These companies were created by the renowned Qianxi Group, a prominent investment group. QianXiLong Special Fiber (QXL) is an exceptional high-tech enterprise that focuses on research, development, and manufacturing of UHMWPE (Ultra High Molecular Weight Polyethylene) fibers.

 

Production capacity
We have 3 manufacturing bases with a total capacity of 4000tons, fast delivery, one-stop service.

 

Our product
Our fibers come in a wide range of superfine 8D to 2400D, and even up to 40000D, with high tenacity fibers (tenacity exceeding 42 cN/dtex) being our specialty.

 

Our service
Our companies are committed to continuous improvement and establishing ourselves as trustworthy brands and enterprises. We adhere to the principle of providing customers with better, lighter, and safer products and are dedicated to offering professional solutions for UHMWPE fibers and protective materials, ensuring that people's needs for a better life and safety protection are met.

 

  • UD Fabric
    The UD protective composite fabric has high strength, high modulus, soft touch, low density, resistance to corrosion, acid, alkali, UV light and moisture. It is used for bulletproof jacket,...
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  • Bulletproof Vest IIIA
    Ultralight and breathable vest offers absolute comfort. Ergonomically designed carrier offers excellent maneuverability. Broad double Velcrosystems provide enhanced carrying capability and...
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  • Bulletproof Vest IIIA
    Ultralight and breathable vest offers absolute comfort
    Ergonomically designed carrier offers excellent maneuverability
    Broad double Velcrosystems provide enhanced carrying capability...
    read more
  • PE Plate
    Single curve design fits the ergonomics
    Higher bulletproof level
    The Angle cutting design facilitates the removal and installation of plate
    read more
 
UD Fabric

 

What Is UD Fabric

 

 

Unidirectional fabrics are made by using high performance fibers such as carbon, basalt and glass in weaving, usually in the warp direction (0°). In the weft direction (90°) of unidirectional (UD) fabrics, also called one-way or uniaxial, there is usually a thin yarn of glass fibers or polymers. The yarn in the weft direction has no structural function such as flexural or tensile strength. The tensile strength and bending strength of the fabric is in the warp direction (0°) of the high performance yarn. Unidirectional woven fabrics are made in different structures depending on the type of composite or reinforcement.

 

Advantages of UD Fabric
 

Don't any interlacing fibers with crimping that can weaken the structure
UD fabric is not woven, there aren't any interlacing fibers with crimping that can weaken the structure. Rather, there are continuous fibers that increase the strength and stiffness.


Better control for performance characteristics
Another benefit is the ability to tailor the layup with better control for performance characteristics.

UD Fabric

 

Unidirectional (UD) Fabrics And Composites

 

Powder form allows customisable potency to fit individual skincare needs. Depending on your skin's needs, you can create your own serum, cream or toner by adding a specific amount of hyaluronic acid powder to your favorite skincare products.
Carbon fibers are processed to form manufacturing intermediates like dry carbon fiber fabrics, prepregs, etc., which are further used to make carbon fiber composite parts used in real-life applications. Carbon fibers from tows are used to make fabrics (woven or non-woven). Depending on how these fibers will be oriented — fabrics can be of different types, such as uni or bi-directional, multiaxial, random, etc.

In UDs, a larger percentage of the fiber weight can be unidirectional carbon fibers, usually running in the warp (vertically up and down the roll of fabric) direction. The rest can often be a resin binder or a secondary material like a weft stitch running in other directions, holding the fibers together.

For example, in prepreg unidirectional tapes, fibers are impregnated with resin (like epoxy or vinyl-ester resins) that locks the parallelly running fibers in one place. While UD carbon fiber fabrics can be used as reinforcements for larger structures, UD tapes can have a localized application to reinforce narrower components like skis.

Unidirectional composites also use UD carbon fiber fabrics as reinforcement. These UD reinforcements can be overlapped at different angles to obtain unique properties. UD composites (with longitudinal, continuous fibers) have the greatest strength of all composites. Moreover, advanced composites also owe their strength to unidirectional low-density plies – layers of UD fibers in a matrix. The final characteristics of UD carbon fiber fabrics or composites — like the strength, elasticity, drapability, etc. are greatly influenced by the orientation and distribution of the fibers.

 

Enhance Your Composite Performance of UD Fabric
 

Uni-directional carbon fiber fabrics offer several distinct advantages in engineering and manufacturing applications. By aligning all fibers in a single direction, they provide exceptional strength and stiffness along the intended load path, optimizing structural integrity. This targeted reinforcement reduces material waste and allows for precise customization of mechanical properties, enhancing performance while maintaining lightweight characteristics. Additionally, their uniformity and low-profile design enable seamless integration into complex shapes and structures, making them ideal for a wide range of industries, including aerospace, automotive, and sports equipment.

 

The advantages of using uni-directional carbon fiber fabrics (UDs) are manifold, making them a preferred choice in various industries, particularly in aerospace engineering. "Superb surface coverage" refers to the ability of UDs to achieve thorough and consistent coverage over surfaces, ensuring uniform reinforcement and optimal load distribution. This characteristic is critical for maintaining structural integrity and enhancing performance in demanding applications.

 

"Superior surface quality" indicates that UDs produce smooth and flawless surfaces, minimizing imperfections that could compromise the overall integrity of the composite material. "Reduced crimp" highlights the absence of crimping in unidirectional carbon fiber fabrics, ensuring that the fibers are aligned parallel to each other without waviness or distortion. This results in enhanced mechanical properties such as increased tensile strength and stiffness, contributing to the overall durability and longevity of the composite structure.

 

"High strength" underscores the exceptional strength-to-weight ratio of UDs, making them capable of withstanding high loads and stresses while remaining lightweight. This attribute is particularly advantageous in aerospace applications where weight reduction is crucial for fuel efficiency and overall performance.

 

The mention of "aerospace prepreg level" signifies that the quality and performance of these UDs meet the rigorous standards required for aerospace-grade prepreg materials. Prepregs are pre-impregnated with resin, ensuring uniform resin distribution and precise fiber placement, which are essential for achieving consistent mechanical properties and structural reliability in aerospace components.

 

Woven Fabric VS Uni-Directional(UD) Fabric

 

1

Before UD fabric was invented to the ballistic field, woven fabric is the only choice as Para-aramid(Kevlar) and UHMWPE(Dyneema) were massively produced by DuPont, DSM, Honeywell, Teijin, etc. I assume that people might get the inspiration from Carbon Fiber Composite which developed the main progress in the RESIN material. When they found the para-aramid or UHMWPE fiber also can be increased rapidly in performance after resin combined, a new and revolutionary material of bulletproof fabric was turned out.

The key of UD fabric is managed to possess a Uni-Directional fiber-resin matrix, consisting of uni-directional fiber tapes cross-plied at 0 degree/90 degrees. This arrangement will absorb much more energy than the similar weight of woven products which was made of pure fibers, without any resin.

However, the woven fabrics somehow have learned this technique and develop a resin impregnated type which will increase the performance as well. But it’s only applied in the helmet, rarely connected to other applications.

 

 
PE Plate

 

What Is PE Plate

 

 

Characteristic of polyethylene (PE) is the wax-like, anti-adhesive surface. Polyethylene belongs to the soft and flexible thermoplastics. They are semi-crystalline. The molar mass, crystallinity, structure and thus their properties depend largely on the polymerisation process off. PE is one of the most versatile thermoplastics besides PVC. In its basic form, PE is colourless, translucent to milky white. PE is characterised above all by good wear resistance (PE-UHMW), high impact strength, even at low temperatures, and excellent chemical resistance. Single curve design fits the ergonomics. Higher bulletproof level. The Angle cutting design facilitates the removal and installation of plate. Can be matched with bulletproof vest as the front or back plate to enhance the bulletproof level, or as a separate bulletproof plate alone. Selected waterproof surface cloth, wear resistance, aging resistance, corrosion resistance, waterproof to improve the service life of plate.

 

Advantages Of PE Plate

 

Lightweight
If you need rifle-rated protection from a plate that's less than 4 pounds, PE is for you. The lightweight design allows you to engage in physically strenuous activities. Heavier plates tend to cause quicker fatigue. That's the primary benefit you'll get from PE armor plates.
Resistance to corrosion
Resistance to corrosion, polyethylene pipes do not rust, they do not allow the creation of cavities, are not sensitive to stray currents and do not promote bacteriological growth (iron-oxidising bacteria). They can pass immune through areas characterised by a strong presence of chemically active environments.
Efficient ballistic performance
PE material can effectively absorb and disperse the energy of bullets, providing excellent protective effects.
Temperature sensitivity
PE material may deform at high temperatures, so the temperature range of the operating environment needs to be considered when choosing pure PE ballistic plates.
Thickness
To provide higher levels of protection, it may be necessary to increase the thickness of pure PE ballistic plates, which could affect flexibility and comfort.

 

Application of PE Plate
 

The Military and Police
Can effectively stop bullets and other high-speed flying objects, protecting the safety of the wearer.
Safe transportation
In high-risk areas, when transporting cash or valuables, the PE bulletproof plate can be used to protect the vehicle, providing additional security.
Protection of critical facilities
Government agencies, embassies or other important buildings may use PE bulletproof panels to enhance the security of doors, windows or other structures to prevent violent attacks.
Competitive shooting and tactical training
In competitive shooting and tactical training, the PE bulletproof plate can be used as a protective barrier behind the range to prevent the accidental bullet from causing injury to personnel.
Personal protection
In addition to the professional field, PE bulletproof panels can also be used to make personal protective equipment for civilians, such as bulletproof backpacks or laptop bags, to provide additional safety protection for daily life.

 

How PE Plate Is Made?
PE Plate
PE Plate
PE Plate
PE Plate

PE plate is typically produced through a process called polymerization, which involves the chemical reaction of ethylene monomers to form long chains of PE plate molecules. The most common method of PE plate production is known as the high-pressure polymerization process, which follows these general steps:


Ethylene Feedstock
Ethylene, a hydrocarbon gas, is obtained from various sources such as natural gas, petroleum, or cracking of hydrocarbon feedstocks.


Initiators and Catalysts
Initiators and catalysts are added to the ethylene feedstock to start the polymerization reaction. In the high-pressure process, a free radical initiator, such as oxygen or organic peroxides, is often used along with a catalyst, typically a transition metal compound like titanium or chromium.


Reaction Vessel
The ethylene feedstock, initiators, and catalysts are introduced into a high-pressure reaction vessel, typically a tubular reactor or autoclave, which can withstand the conditions required for the polymerization process.


Polymerization
Under high pressure (typically ranging from 1000 to 3000 atmospheres) and elevated temperatures (usually between 150 to 300 degrees Celsius), the ethylene monomers undergo polymerization. The catalyst facilitates the reaction, causing the ethylene molecules to link together and form long chains of PE plate.


Quenching and Stabilization
Once the desired polymerization reaction has taken place, the resulting PE plate is rapidly cooled or quenched to stop the reaction. Stabilizers or antioxidants may also be added to prevent the degradation of the polyethelyne during processing and storage.


Recovery and Processing
The PE plate is then recovered from the reaction mixture, typically by depressurizing the reactor or by other separation methods. It is further processed based on its intended application, which may involve steps such as pelletizing, extrusion, injection molding, or blow molding to form the final product.

 

Choosing Your PE Plate Protection Level

 

A PE plate — also called an armor plate, ballistic plate or trauma plate — is inserted into a bulletproof vest to provide additional protection for the wearer. Basically, the NIJ sets the testing standards and protocols for PE plates. To evaluate overall safety and effectiveness, it determines the threat and caliber level the armor in question can withstand. More specifically, it aims to ensure a bullet won't puncture the plate and expose the wearer to blunt force trauma. Here's the thing about the NIJ's body armor levels — each one provides a different level of protection. The NIJ currently has five threat levels, and each one is classified by the caliber of bullet it can stop. The five threat levels are:


Level IIA
This is the current lowest NIJ protection level. Sorry, Level IIA, but at least you made the cut!
Level IIA is the lightest and most flexible among the five, but it's largely outdated and not a first choice for many. Typically a form of soft armor and easily concealable beneath clothing, Level IIA protects against 9mm and .40 S&W ammo from short-barrel handguns. It doesn't offer protection from rifle ammunition.


Level II
While Level II body armor offers slightly more protection than IIA, it's also not really considered one of the big guys. A relatively soft and thin ballistic body armor, it's designed to protect from common handgun rounds — usually up to .357 Magnum rounds from short barrels and 9mm.
Like IIA, Level II plates are flexible, light and discreet under clothing, but they defeat a higher ammunition range than IIA and offer more blunt force protection. Due to their lightweight nature and overall ease of use, Level II options can be popular choices for some police forces and even security-conscious citizens.


Level IIIA
Now, here's where we start to segue into the more heavy-duty stuff. While Level IIIA does not provide rifle protection, it's been tested by the NIJ to stop .44 Magnum and 9mm ammunition from longer barrel handguns — unlike levels IIA and II, which really only protect from short barrel rounds.


Level III
Level III body plates are the first to protect against rifle rounds. This type of body armor usually contains hard and heavy materials, so it's not quite as concealable. But with this heavy material generally comes greater protection. Level III plates are NIJ-tested to withstand a lead core rifle ammunition of 7.62mm.
Our level III plates protect against everything our level IIIA plates do, and are also tested to withstand common rifle calibers.


Level IV
Finally, NIJ Level IV provides the highest protection level, hence the higher number — makes sense now, right? It's been tested to resist armor-piercing rifle ammunition from a .30cal steel core.

 

 
Our factory

 

Zhejiang QianXiLong Special Co., Ltd and Longkui New Material Co., Ltd are highly regarded companies located in Yongkang Economic Development Zone, Zhejiang, China. These companies were created by the renowned Qianxi Group, a prominent investment group. QianXiLong Special Fiber (QXL) is an exceptional high-tech enterprise that focuses on research, development, and manufacturing of UHMWPE (Ultra High Molecular Weight Polyethylene) fibers. Our company boasts three plants situated in Yongkang, Longyou, and Shanxi, with a combined capacity of 4000 tons. Our fibers come in a wide range of superfine 8D to 2400D, and even up to 40000D, with high tenacity fibers (tenacity exceeding 42 cN/dtex) being our specialty. On the other hand, Longkui New Material Co., Ltd (Longkui) is a top-tier high-tech enterprise that concentrates on the development of UHMWPE protective materials. We specialize in UD composite material and its series of derivative products, including bulletproof vests and armor products. Our companies are committed to continuous improvement and establishing ourselves as trustworthy brands and enterprises. We adhere to the principle of providing customers with better, lighter, and safer products and are dedicated to offering professional solutions for UHMWPE fibers and protective materials, ensuring that people's needs for a better life and safety protection are met.

 

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Certifications

 

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FAQ

 

Q: What is UD fabric?

A: UD fabric, or unidirectional fabric, is a type of composite material made from fibers that are oriented in a single direction, providing enhanced strength and stiffness along that axis.

Q: What materials are commonly used in UD fabric?

A: UD fabrics are typically made from materials like carbon fiber, glass fiber, or aramid fiber, depending on the desired properties and application.

Q: What are the main advantages of UD fabric?

A: The primary advantages include high tensile strength, lightweight properties, and excellent resistance to fatigue and impact.

Q: In what applications is UD fabric commonly used?

A: UD fabric is widely used in aerospace, automotive, sporting goods, and marine applications, where high strength-to-weight ratios are critical.

Q: How does UD fabric differ from traditional woven fabrics?

A: Unlike woven fabrics, which have fibers oriented in multiple directions, UD fabric has fibers aligned in one direction, providing superior strength in that specific orientation.

Q: What is the typical weight of UD fabric?

A: The weight of UD fabric can vary significantly based on the fiber type and thickness, typically ranging from 100 to 600 grams per square meter (gsm).

Q: Can UD fabric be combined with other materials?

A: Yes, UD fabric can be combined with other materials, such as resin systems, to create composite structures that enhance performance.

Q: Is UD fabric suitable for outdoor use?

A: Yes, UD fabric can be treated or coated to enhance its resistance to UV light and environmental factors, making it suitable for outdoor applications.

Q: How is UD fabric manufactured?

A: UD fabric is manufactured by aligning fibers in a single direction and then bonding them together using a resin or adhesive, often through processes like lamination.

Q: What are the typical properties of UD fabric?

A: UD fabric exhibits high tensile strength, low weight, excellent stiffness, and good impact resistance, making it ideal for demanding applications.

Q: How does the orientation of fibers affect performance?

A: The performance of UD fabric is highly dependent on fiber orientation; it provides maximum strength and stiffness in the direction of the fibers.

Q: What is the cost of UD fabric compared to other fabrics?

A: UD fabric can be more expensive than traditional woven fabrics due to the specialized manufacturing processes and materials used.

Q: How should UD fabric be stored?

A: Store UD fabric in a cool, dry place away from direct sunlight to prevent degradation of the fibers and resin.

Q: What are the main types of PE plates?

A: The main types include HDPE (High-Density Polyethylene), LDPE (Low-Density Polyethylene), and UHMWPE (Ultra-High Molecular Weight Polyethylene), each with distinct properties.

Q: What are the key properties of PE plates?

A: PE plates are lightweight, impact-resistant, chemically resistant, and have low moisture absorption, making them suitable for various applications.

Q: What are common applications for PE plates?

A: They are used in packaging, construction, automotive parts, food processing, and as liners in various industrial applications.

Q: How do PE plates compare to other materials?

A: PE plates are generally lighter and more resistant to chemicals than many metals and other plastics, but they may not have the same strength as some engineering plastics.

Q: Can PE plates be recycled?

A: Yes, PE plates are recyclable, and many facilities accept them for recycling, contributing to environmental sustainability.

Q: What is the temperature range for PE plates?

A: PE plates can typically withstand temperatures from -40°C to 80°C (-40°F to 176°F), depending on the specific type of polyethylene.

Q: How are PE plates manufactured?

A: PE plates are produced through processes like extrusion or compression molding, where polyethylene is heated and shaped into sheets.

We're well-known as one of the leading bulletproof material manufacturers and suppliers in China. Please rest assured to buy high quality bulletproof material made in China here from our factory. For customized service, contact us now.

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